Bhanu Special Castings Pvt. Ltd. operates a state-of-the-art facility in Vijayawada, producing high-quality alloy steel castings, manganese steel castings, stainless steel castings, and carbon steel castings adhering to national and international standards. Our advanced manufacturing facilities ensure precision and quality in every step of the process.

In-house facilities for metal casting services include:

• Melting: 350kV Inductotherm induction furnaces (2.0MT & 0.5MT crucibles, max casting weight 2500kg), lip pouring ladles (0.75MT to 3.0MT), digital immersion pyrometer, ladle preheater.
• Moulding: CO2 sodium silicate process for steel castings, green sand castings with VME sand plant, continuous sand mixers (30kg/min), Bosch bowlers, mould preheaters, 3-part core shooter, mould paint mixers.
• Heat Treatment: Bogie hearth electric furnace with digital temperature recorders, quenching tanks (2.0MT & 5.0MT), oil-fired furnaces (10MT).
• Fettling: Shot blast machine, automatic shakeout machines, pneumatic/electric chippers and grinders, swing frame grinders, air compressors (75-90 cfm).
• Machine Shop: CNC lathes (3), vertical milling centers (2), conventional lathes (14), radial drilling machines (2), plano miller, and more for precision proof machining.
• Inspection: Optical Emission Spectrometer (27 elements) for precise alloy analysis.
• Material Handling: 5-ton EOT crane, sand mixers (150kg & 400kg), associated tools like grinders, chippers, welding transformers, and rectifiers.
• Production Support: 85kVA, 125kVA, and 75kVA DG sets, ESAB welding rectifiers (450kVA & 750kVA), and a network of over 100 specialized vendors for metal casting services.

Our fully equipped machine shop and foundry deliver exceptional dimensional accuracy, making us a trusted name in steel castings and alloy cast iron production across India.