Mining & Mineral Processing
Wear parts and liners for crushers, mines and ore plants.
Our Strength in Numbers
28+
Years of Experience
IMSCertified Company
(ISO 9001, 14001, 45001)
(ISO 9001, 14001, 45001)
ESTABLISHED IN1998Vijayawada,
Andhra Pradesh
Andhra Pradesh
ABOUT OUR COMPANY
Decades of Foundry Experience.
A Commitment to Engineering Excellence.
Bhanu Special Castings Private Limited began in 1998. Our foundry is in Vijayawada, Andhra Pradesh. We make steel and iron castings for customers across India.
We handle each stage of casting in one place. Our work includes pattern making, moulding, melting, heat treatment, finishing and testing.
We cast a wide range of alloys. We help select grades for impact, wear, rust, high heat and heavy loads.
We study your drawings and how the part will be used. This helps us make castings that suit your needs.
Established
Manufacturing Experience
We have made castings since 1998.
Diverse
Material Capabilities
We cast many grades of steel and iron.
Application-Focused
Production
We make each part to suit your drawing and needs.
OUR PRODUCTS & MATERIAL EXPERTISE
A Comprehensive Range of
Steel & Iron Castings
We make steel and iron castings for many industries. Our grades resist wear, rust and heat. We choose the grade to suit your drawings and how the part will be used.
01
Manganese Steel Castings
These castings get harder under impact. They suit jaw plates and other crusher wear parts.
02
Carbon & Low Alloy Steel Castings
Strong steel parts for machines. We choose the grade to suit the load and use.
03
SG / Ductile Iron Castings
Strong iron parts that can bend more than grey iron. They are also easy to machine.
04
Cast Iron Castings
Cost-effective iron parts for machine bodies, housings and general use.
05
Stainless Steel Castings
Parts that resist rust and corrosion. Used in pumps, valves and process plants.
06
High-Chrome Castings
Hard castings that resist wear from grit, sand and other sharp materials.
07
Ni-Hard Castings
Hard iron castings that resist wear. Used for liners and other wear parts.
08
Heat-Resistant Steel Castings
Steel parts made to work at high heat. We select the grade to suit the service.
09
Duplex Stainless Steel Castings
Strong steel parts that resist corrosion. Used in pumps and fluid systems.
10
Super Duplex Steel Castings
Steel parts for harsh service where high corrosion resistance is needed.
WHY PARTNER WITH US
Manufacturing Expertise
Backed by Technical Understanding
Choosing a foundry takes more than a price check. The alloy, part shape, casting process and tests all matter. We review these needs with you before production.
01Established Foundry Expertise
We have made steel and iron parts for many years.
02Application-Oriented Material Selection
We study the wear, load and heat before we suggest a grade.
03Custom Casting Development
Send a drawing or sample. We can help develop the cast part.
04Quality-Focused Manufacturing
We check the alloy, size, heat treatment and tests agreed for your order.
05Diverse Casting Capabilities
We cast many grades to meet a wide range of needs.
06Customer-Focused Technical Coordination
We discuss the drawing, grade and delivery needs with you.
INDUSTRIAL APPLICATIONS
Casting Solutions Across
Essential Industries
We supply castings to equipment makers and process plants. We also make spare parts for repair and maintenance.
Cement Industry
Crusher parts, mill liners and wear parts for use at high heat.
Crusher & Quarry Equipment
Jaw plates, mantles, concaves and other crusher spares.
Power Generation
Cast parts for pumps, valves and power plant machines.
Steel & Metal Processing
Cast parts that resist wear and heat.
Automotive & Heavy Engineering
Machine bodies, housings and other cast parts.
Pumps & Fluid Handling
Pump casings, impellers and parts that resist corrosion.
Marine & Chemical Processing
Alloy castings for pumps, ships and chemical plants.
OUR FACILITIES & INFRASTRUCTURE
Integrated Foundry Capabilities.
From Pattern to Finished Casting.
Our foundry handles the main stages of casting. We make patterns and moulds, melt metal, treat it with heat, and finish and check each part.
Explore Our Facilities- 01
Pattern Shop
We make and repair the patterns and core boxes used to form each part.
- 02
Moulding Facility
We use CO₂ sand moulds to form the cast parts.
- 03
Melting Facility
We melt the metal in induction furnaces. We check the alloy for each heat.
- 04
Heat Treatment
We heat and cool the castings to suit the grade and use.
- 05
Fettling & Finishing
We clean each casting, remove extra metal and grind the surface.
- 06
Machine Shop
Our machining partners finish the sizes and faces shown on your drawing.
- 07
Testing & Inspection
We check the alloy, size and other agreed quality needs.
OUR SERVICES & CAPABILITIES
From Design to Finished Casting.
Complete Foundry Solutions.
We help turn your drawing into a finished casting. Each stage is planned to suit your needs.
Integrated ProcessEnd-to-end foundry support
Quality FocusedConsistent standards
Customer DrivenApplication-based solutions
See how we make castings.
3D Design & Engineering
We use 3D CAD to plan the part. This helps check the shape before we make it.
Pattern Making
We make and repair patterns and core boxes. These tools help form the cast part.
Moulding
We use CO₂ sand moulds. The mould gives each part its shape.
Melting
We melt metal in induction furnaces. We check each heat to meet the required grade.
Heat Treatment
We heat and cool each grade as needed. This helps give the part its required strength.
Fettling & Finishing
We clean, grind and shot blast castings. This removes sand and extra metal.
Machining & Fabrication
Our machining partners finish each part to the sizes on your drawing.
Testing & Quality Assurance
We check the alloy, size, strength and hardness. Other tests are done as agreed.
QUALITY & MATERIAL VERIFICATION
Quality Built Into Every Stage
of Manufacturing.
A good casting needs more than the right alloy. It must have the right size, shape and heat treatment. We also check for defects.
We check the parts against your drawings and agreed quality standards.
Key Quality Evaluation Areas
Chemical Composition Analysis
We use a spectrometer to check the alloy. The results are checked against the required grade.
Dimensional & Visual Inspection
We check the size, shape and surface of each part against the drawing.
Mechanical & Hardness Testing
We test strength and hardness to check that the metal meets the agreed needs.
Metallurgical Examination
We study the metal under a microscope to check its structure.
Non-Destructive Testing
Where required, we use non-destructive tests (NDT). These help find defects inside the part or on its surface.
Material Identification & Traceability
We keep heat numbers, test records and certificates so each batch can be traced.
We agree on the tests and records needed for your order. These depend on the standard, your needs and the tests available.
CLIENT TESTIMONIALS
Trusted by Our Customers
We use customer feedback to improve our castings and service.
★★★★★ Google
Best casting unit. They all types of castings like Manganese steel for stone crusher jaw plates, carbon steel castings, cast iron, SG iron, stainless steel, ni hard and high chrome castings. They are knowledgeable and staff are very supportive. I recommend bhanu special castings for machinery spares.
Cuteboy SameerGoogle reviewerView original review ↗★★★★★ Google
Company with great ethics and accountability . Specialised in manufacture of all types of castings from 2 kg to 2500 kg single piece. Their major manufacturing product is Stone Crusher Spare Parts. They also do Cast Iron, SG Iron, Low Alloy Steels, Carbon Steels, High Chrome, Ni Hard, Stainless Steel, Heat Resistant Steels and many other specialised steels. They process good product knowledge.
anguru manasaGoogle reviewerView original review ↗★★★★★ Google
We know Bhanu Special Castings Since 20 years. To my knowledge they are the best Stone Crusher Spares Manufacturers, who make Jaw Plates, Side Plates, Keeper Plates, Wedge Blocks, Concave Mantles, Body Liners and many other spares parts belonging to Stone crushers. Apart from Crushers they also serve Castings for Machinery Spares, Tile Industries, Tooth Points, Cast Iron Castings, SG Iron Castings, High chrome Castings, Stainless Steel Castings and many more.
kondalarao kumbhaGoogle reviewerView original review ↗★★★★★ Google
The best iron and steel company in Andhra pradesh. Well equipped and with i highly qualified manpower. Commited to give high quality castings in time at best prices
Niranjan NiranjanGoogle reviewerView original review ↗★★★★★ Google
With extensive knowledge Nd very good history of casting . Bhanu casting is one the best & oldest casting company in AP .
SWAROOP POKURIGoogle reviewerView original review ↗★★★★★ Google
Best castings and passionate management
Satish Kumar MajetiGoogle reviewerView original review ↗4.7 / 5 · 28 Google reviews · Manually selected excerpts
3,600
MT/Year Production Capacity
70+
Skilled Professionals