Manganese Steel Castings
Robust solutions for extreme wear resistance
- Exceptional toughness for heavy impact loads.
- High work-hardening capacity for wear resistance.
- Superior tensile strength.
ISO 9001:2015
Certified
Certified
Leading Metal Casting Solutions
Welcome to
Bhanu Special Castings
Pvt. Ltd.
A top metal casting company in Vijayawada, specializing in delivering high-quality metal casting services. We provide manganese steel castings, carbon steel castings, stainless steel castings, SG Iron castings, Cast Iron castings, Low Alloy steel castings, Ni Hard castings, Hi Chrome castings and Heat Resistant Steel castings that exceed industry expectations.
Our expert team uses advanced technology to produce precision metal castings for industries like automotive, aerospace, and marine. With a commitment to quality and sustainability, we are among the top metal casting industries in the region.
25+ Years Experience
500+ Happy Clients
100% Quality Assured
Why Choose Bhanu Special Castings
Your trusted partner for precision metal castings with uncompromising quality
ISO 9001:2015 Certified
Internationally recognized quality management system ensuring consistent excellence in all our metal casting services.
Advanced Technology
State-of-the-art 350kV induction furnaces and CNC machining centers for precision metal castings.
Expert Team
Skilled professionals with decades of experience in manganese steel castings, carbon steel, and stainless steel production.
Timely Delivery
Efficient production processes ensuring on-time delivery of custom metal castings in Vijayawada and across India.
Rigorous Testing
Comprehensive quality checks including radiographic, ultrasonic, and chemical analysis through spectrometry.
Custom Solutions
Tailored alloy steel castings and components designed to meet specific industry requirements and applications.
0+
Years Experience
0 kg
Max Casting Weight
0+
Happy Clients
0%
Quality Assured
Our Products
Explore our premium metal castings in Vijayawada, including manganese steel castings, carbon steel castings, and stainless steel castings, designed for durability and performance.
Carbon Steel Castings
Versatile and cost-effective components
- High strength and versatility for diverse applications.
- Cost-effective with customizable hardness.
- Good weldability.
SG Iron Castings
Durable and versatile for demanding applications
- Enhanced strength and ductility for robust performance.
- Excellent machinability and wear resistance.
- Cost-effective.
Cast Iron Castings
Strength and ductility for complex designs
- High strength and ductility for complex components.
- Excellent fatigue resistance for longevity.
- Good machinability.
Low Alloy Steel Castings
High strength with improved toughness
- Improved mechanical properties.
- Excellent fatigue and impact resistance.
- Suitable for heavy-duty applications.
Stainless Steel Castings
Corrosion-resistant and hygienic solutions
- Excellent corrosion and oxidation resistance.
- High strength with clean surface finish.
- Ideal for food & chemical industries.
Ni-Hard Castings
Extreme abrasion resistance solutions
- Outstanding wear and abrasion resistance.
- High hardness for severe applications.
- Used in mining and cement industries.
Hi-Chrome Castings
Superior hardness for abrasive environments
- Exceptional hardness and wear resistance.
- Long service life.
- Ideal for crushers and liners.
Heat Resistant Castings
Reliable performance at elevated temperatures
- Excellent oxidation and thermal stability.
- Withstands extreme heat conditions.
- Used in furnaces and kilns.
Industries We Serve
Our high-quality metal castings serve diverse industries across India, delivering reliability and performance where it matters most.
Mining Industry
Durable manganese steel castings for crusher liners, jaw plates, cone liners, and impact hammers.
Cement Industry
High-strength alloy steel castings for cement mill liners, grinding media, and kiln components.
Automotive Industry
Precision carbon steel castings and SG iron castings for engine and transmission components.
Marine Industry
Corrosion-resistant stainless steel castings for marine pumps, valves, and propeller components.
Construction Equipment
Robust cast iron castings for excavator buckets, bulldozer blades, and loader components.
Power Generation
High-performance metal castings for turbine components, valve bodies, and pump casings.
Our Services
Discover our comprehensive metal casting services, delivering precision and reliability for industrial needs.
Casting
Molding molten steel for intricate manganese steel castings with unmatched accuracy.
Heat Treatment
Enhancing carbon steel castings with robust properties through controlled heating.
3D Design
Optimizing designs with advanced CAD for efficient stainless steel castings.
Quality Testing
Rigorous NDT, chemical analysis, and mechanical testing by third-party agencies.
Chemical Analysis
Ensuring alloy accuracy with spectrometry for metal castings.
Mechanical Testing
Validating durability of metal castings with hardness and impact tests.
NDT Testing
Detecting defects in metal castings using advanced non-destructive methods.
Machining & Fabrication
Delivering precision finishing for metal castings in Vijayawada.
Certifications & Accreditations
Committed to international quality standards and industry best practices
ISO 9001:2015
Quality Management
Lloyd's
Inspection Certified
SGS
Quality Verified
BVIS
Approved Vendor
DNV
Certified Partner
Our Manufacturing Process
From design to delivery - Excellence at every stage
01
Design & Planning
Advanced 3D CAD design and engineering consultation to optimize your casting requirements
02
Pattern Making
Precision pattern creation using CO2 sodium silicate process and green sand techniques
03
Melting & Pouring
State-of-the-art 350kV induction furnaces ensuring optimal alloy composition and temperature control
04
Heat Treatment
Controlled heating processes to enhance mechanical properties and achieve desired hardness levels
05
Quality Testing
Rigorous NDT, chemical analysis, and mechanical testing by third-party agencies
06
Machining & Finishing
CNC machining and precision finishing for exact dimensional accuracy
07
Delivery
Secure packaging and timely delivery to your location across India
Manufacturing Facilities
Bhanu Special Castings Pvt. Ltd. operates a state-of-the-art facility in Vijayawada, producing high-quality alloy steel castings, manganese steel castings, stainless steel castings, and carbon steel castings adhering to national and international standards. Our advanced manufacturing facilities ensure precision and quality in every step of the process.
In-house facilities for metal casting services include:
- Melting: 350kV Inductotherm induction furnaces (2.0MT & 0.5MT crucibles, max casting weight 2500kg), lip pouring ladles (0.75MT to 3.0MT), digital immersion pyrometer, ladle preheater.
- Moulding: CO2 sodium silicate process for steel castings, green sand castings with VME sand plant, continuous sand mixers (30kg/min), Bosch bowlers, mould preheaters, 3-part core shooter, mould paint mixers.
- Heat Treatment: Bogie hearth electric furnace with digital temperature recorders, quenching tanks (2.0MT & 5.0MT), oil-fired furnaces (10MT).
- Fettling: Shot blast machine, automatic shakeout machines, pneumatic/electric chippers and grinders, swing frame grinders, air compressors (75-90 cfm).
- Machine Shop: CNC lathes (3), vertical milling centers (2), conventional lathes (14), radial drilling machines (2), plano miller, and more for precision proof machining.
- Inspection: Optical Emission Spectrometer (27 elements) for precise alloy analysis.
- Material Handling: 5-ton EOT crane, sand mixers (150kg & 400kg), associated tools like grinders, chippers, welding transformers, and rectifiers.
- Production Support: 85kVA, 125kVA, and 75kVA DG sets, ESAB welding rectifiers (450kVA & 750kVA), and a network of over 100 specialized vendors for metal casting services.
Our fully equipped machine shop and foundry deliver exceptional dimensional accuracy, making us a trusted name in steel castings and alloy cast iron production across India.
Quality Assurance
Bhanu Special Castings Pvt. Ltd., a leading metal casting company in Vijayawada, ensures unmatched quality in metal castings. Certified with ISO 9001:2015, we implement stringent quality assurance from raw material to final product.
Our metal casting services include rigorous testing for manganese steel castings, carbon steel castings, and stainless steel castings, ensuring casting soundness, surface finish, and mechanical properties. Common tests include:
- Inward Material Inspection
- Radiographic Examination
- Liquid Penetrant Examination
- Chemical Analysis through Spectrometer
- Magnetic Particle Examination
- Ultrasonic Examination
- Dimensional Tolerances
- Positive Material Identification (PMI)
Our metal castings undergo in-process and final inspections by reputed third-party agencies like Lloyd’s, SGS, BVIS, and DNV, ensuring reliability for demanding environments.
