Mining & Mineral Processing
Crusher wear parts, liners and material-handling components.
Our Strength in Numbers
28+
Years of Experience
IMSCertified Company
(ISO 9001, 14001, 45001)
(ISO 9001, 14001, 45001)
ESTABLISHED IN1998Vijayawada,
Andhra Pradesh
Andhra Pradesh
ABOUT OUR COMPANY
Decades of Foundry Experience.
A Commitment to Engineering Excellence.
Bhanu Special Castings Private Limited began in 1998. Our foundry is in Vijayawada, Andhra Pradesh. We make steel and iron castings for customers across India.
We handle each stage of casting in one place. Our work includes pattern making, moulding, melting, heat treatment, finishing and testing.
We cast a wide range of alloys. We help select grades for impact, wear, rust, high heat and heavy loads.
We study your drawings and how the part will be used. This helps us make castings that suit your needs.
Established
Manufacturing Experience
Foundry operations dating back to 1998.
Diverse
Material Capabilities
Steel and iron casting solutions across multiple alloy families.
Application-Focused
Production
Manufacturing guided by drawings, material specifications and component requirements.
OUR PRODUCTS & MATERIAL EXPERTISE
A Comprehensive Range of
Steel & Iron Castings
We make steel and iron castings for many industries. Our grades resist wear, rust and heat. We choose the grade to suit your drawings and how the part will be used.
01
Manganese Steel Castings
Impact-resistant castings with work-hardening capability for suitable crushing and wear applications.
02
Carbon & Low Alloy Steel Castings
Versatile engineering castings offering strength, toughness and application-specific mechanical properties.
03
SG / Ductile Iron Castings
Cast iron components combining useful strength, ductility and machinability.
04
Cast Iron Castings
Economical engineering castings for machinery housings, structural components and general industrial applications.
05
Stainless Steel Castings
Corrosion-resistant castings for pumps, valves, fluid handling and industrial processing equipment.
06
High-Chrome Castings
High-hardness wear-resistant castings for selected abrasive environments.
07
Ni-Hard Castings
Nickel-chromium white iron castings for abrasion-intensive industrial applications.
08
Heat-Resistant Steel Castings
Specialized alloy castings for elevated-temperature and thermal-service applications.
09
Duplex Stainless Steel Castings
High-strength, corrosion-resistant castings for demanding fluid-service environments.
10
Super Duplex Steel Castings
High-alloy stainless castings for particularly aggressive corrosion environments.
WHY PARTNER WITH US
Manufacturing Expertise
Backed by Technical Understanding
Choosing a foundry takes more than a price check. The alloy, part shape, casting process and tests all matter. We review these needs with you before production.
01Established Foundry Expertise
Decades of manufacturing experience supporting a broad range of ferrous casting requirements.
02Application-Oriented Material Selection
Understanding operating conditions, wear mechanisms and engineering requirements to identify suitable material grades.
03Custom Casting Development
Supporting component development based on customer drawings, samples, dimensions and equipment specifications.
04Quality-Focused Manufacturing
Emphasis on chemical composition, dimensional requirements, heat treatment and agreed inspection procedures.
05Diverse Casting Capabilities
Steel and iron castings across multiple material categories for varied industrial environments.
06Customer-Focused Technical Coordination
Clear communication of component requirements, material specifications and manufacturing expectations.
INDUSTRIAL APPLICATIONS
Casting Solutions Across
Essential Industries
We supply castings to equipment makers and process plants. We also make spare parts for repair and maintenance.
Cement Industry
Crusher components, mill liners and selected high-temperature wear parts.
Crusher & Quarry Equipment
Jaw plates, mantles, concaves and related crusher components.
Power Generation
Pump, valve and industrial machinery casting applications.
Steel & Metal Processing
Wear-resistant and heat-resistant cast components.
Automotive & Heavy Engineering
Machine housings, structural castings and engineering components.
Pumps & Fluid Handling
Impellers, pump casings and corrosion-resistant components.
Marine & Chemical Processing
Specialized alloy castings for challenging fluid-service environments.
OUR FACILITIES & INFRASTRUCTURE
Integrated Foundry Capabilities.
From Pattern to Finished Casting.
Our foundry handles the main stages of casting. We make patterns and moulds, melt metal, treat it with heat, and finish and check each part.
Explore Our Facilities- 01
Pattern Shop
Development and maintenance of patterns and core boxes for component manufacturing.
- 02
Moulding Facility
CO₂ sodium silicate and green sand moulding processes for varied casting requirements.
- 03
Melting Facility
Induction melting operations with attention to alloy composition and process control.
- 04
Heat Treatment
Grade-appropriate thermal processing to develop required material characteristics.
- 05
Fettling & Finishing
Casting cleaning, removal of excess material, grinding and surface preparation.
- 06
Machine Shop
Machining and dimensional finishing according to specified component requirements.
- 07
Testing & Inspection
Chemical analysis, dimensional inspection and other applicable material verification procedures.
OUR SERVICES & CAPABILITIES
From Design to Finished Casting.
Complete Foundry Solutions.
Comprehensive casting services delivering precision, consistency and reliability for demanding industrial requirements.
Integrated ProcessEnd-to-end foundry support
Quality FocusedConsistent standards
Customer DrivenApplication-based solutions
Inside the foundry · Manufacturing in motion
3D Design & Engineering
Advanced CAD modelling and casting design support for optimized performance, manufacturability and cost efficiency.
Pattern Making
Development and maintenance of patterns and core boxes for accurate and consistent component manufacturing.
Moulding
CO₂ sodium silicate and green sand moulding processes to meet a wide range of casting requirements.
Melting
Induction melting operations with strict process control to ensure consistent alloy composition and quality.
Heat Treatment
Grade-appropriate thermal processing to develop the required mechanical and metallurgical properties.
Fettling & Finishing
Casting cleaning, removal of excess material, grinding, shot blasting and surface preparation.
Machining & Fabrication
Precision machining and dimensional finishing according to specified component requirements.
Testing & Quality Assurance
Chemical analysis, dimensional inspection, mechanical testing, NDT and other applicable verification procedures.
QUALITY & MATERIAL VERIFICATION
Quality Built Into Every Stage
of Manufacturing.
A good casting needs more than the right alloy. It must have the right size, shape and heat treatment. We also check for defects.
We check the parts against your drawings and agreed quality standards.
Key Quality Evaluation Areas
Chemical Composition Analysis
We use a spectrometer to check the alloy. The results are checked against the required grade.
Dimensional & Visual Inspection
We check the size, shape and surface of each part against the drawing.
Mechanical & Hardness Testing
We test strength and hardness to check that the metal meets the agreed needs.
Metallurgical Examination
We study the metal under a microscope to check its structure.
Non-Destructive Testing
Where required, we use non-destructive tests (NDT). These help find defects inside the part or on its surface.
Material Identification & Traceability
We keep heat numbers, test records and certificates so each batch can be traced.
We agree on the tests and records needed for your order. These depend on the standard, your needs and the tests available.
CLIENT TESTIMONIALS
Trusted by Our Customers
Customer experiences help us keep improving our casting solutions, technical support and service.
★★★★★ Google
Best casting unit. They all types of castings like Manganese steel for stone crusher jaw plates, carbon steel castings, cast iron, SG iron, stainless steel, ni hard and high chrome castings. They are knowledgeable and staff are very supportive. I recommend bhanu special castings for machinery spares.
Cuteboy SameerGoogle reviewerView original review ↗★★★★★ Google
Company with great ethics and accountability . Specialised in manufacture of all types of castings from 2 kg to 2500 kg single piece. Their major manufacturing product is Stone Crusher Spare Parts. They also do Cast Iron, SG Iron, Low Alloy Steels, Carbon Steels, High Chrome, Ni Hard, Stainless Steel, Heat Resistant Steels and many other specialised steels. They process good product knowledge.
anguru manasaGoogle reviewerView original review ↗★★★★★ Google
We know Bhanu Special Castings Since 20 years. To my knowledge they are the best Stone Crusher Spares Manufacturers, who make Jaw Plates, Side Plates, Keeper Plates, Wedge Blocks, Concave Mantles, Body Liners and many other spares parts belonging to Stone crushers. Apart from Crushers they also serve Castings for Machinery Spares, Tile Industries, Tooth Points, Cast Iron Castings, SG Iron Castings, High chrome Castings, Stainless Steel Castings and many more.
kondalarao kumbhaGoogle reviewerView original review ↗★★★★★ Google
The best iron and steel company in Andhra pradesh. Well equipped and with i highly qualified manpower. Commited to give high quality castings in time at best prices
Niranjan NiranjanGoogle reviewerView original review ↗★★★★★ Google
With extensive knowledge Nd very good history of casting . Bhanu casting is one the best & oldest casting company in AP .
SWAROOP POKURIGoogle reviewerView original review ↗★★★★★ Google
Best castings and passionate management
Satish Kumar MajetiGoogle reviewerView original review ↗4.7 / 5 · 28 Google reviews · Manually selected excerpts
3,600
MT/Year Production Capacity
70+
Skilled Professionals