Bhanu Special Castings – Excellence in Alloy Steel
Advanced Infrastructure Facilities
At Bhanu Special Castings, we maintain a highly efficient production unit equipped with Medium Frequency Induction Furnaces ranging from 75kg to 2400kg. Our infrastructure includes Optical Emission Spectrometer for accurate testing, 5-ton EOT Crane for seamless material handling, and advanced heat treatment facilities. Additionally, we use shot blasting machines, modern furnaces, and proof machining equipment to ensure superior quality and international standard compliance.
- Medium Frequency Induction Furnaces
- Optical Emission Spectrometer (27 elements)
- 5-ton EOT Crane & Material Handling
- Heat Treatment Furnaces & Machining Tools
Manufacturing Facilities
We operate advanced manufacturing facilities across India, encompassing Foundry, Machine Shop, and Inspection units. Supported by a network of over 100 specialized vendors, we deliver high-precision steel and alloy castings. Our fully equipped machine shop ensures exceptional accuracy, consistency, and reliability in every component produced.
Pattern Making
Our Pattern Making section designs precise moulds ensuring accuracy and surface finish, meeting all industrial specifications.
- Wooden & Aluminium patterns
- High dimensional accuracy
- Custom patterns for every casting
Mould Making
Equipped with mullers & EOT cranes for safe and efficient mould handling ensuring superior quality castings.
- CO₂ sodium silicate process
- High-capacity sand mixers
- Automated moulding systems
Metal Melting
Features 2.5MT and 0.5MT Induction Furnaces with 350 & 550 KV capacity for consistent temperature and quality control.
- Digital temperature control
- High thermal efficiency
- Multiple crucibles for flexibility
Heat Treatment
Bogie Hearth Furnaces with water quenching (10MT) deliver optimal hardness and microstructure uniformity.
- Digital temperature monitoring
- Uniform heat distribution
- Advanced quenching system
Fettling
Our fettling unit includes pneumatic and swing frame grinders to ensure clean, precise finishing.
- Automated grinding systems
- High-speed finishing tools
- Consistent surface quality
Quality Control
Comprehensive testing including Spectrometer, Sand, Mechanical, NDT, and Microscopic Analysis to ensure excellence.
- In-house laboratory
- Advanced testing instruments
- Strict quality compliance
Production Facility
Equipped with DG sets and welding systems for uninterrupted operations, ensuring power backup and reliable performance at all times.
- DG sets: 85kVA, 125kVA & 75kVA
- ESAB welding rectifiers: 450kVA & 750kVA
- 8 welding machines & fitting tools
Machine Shop
Our machine shop integrates CNC systems with conventional setups for high precision, efficiency, and consistent production output.
- CNC milling & 3 CNC lathes
- Radial drilling – 2 nos & heavy-duty lathes – 14 nos
- 8 drilling machines & 2 milling units
