Bhanu Special Castings – Excellence in Alloy Steel
Our In-House Facilities
At Bhanu Special Castings, we maintain a highly efficient production unit equipped with Medium Frequency Induction Furnaces ranging from 75kg to 2400kg. Our infrastructure includes Optical Emission Spectrometer for accurate testing, 5-ton EOT Crane for seamless material handling, and advanced heat treatment facilities. Additionally, we use shot blasting machines, modern furnaces, and proof machining equipment to ensure superior quality and international standard compliance.
- • Medium Frequency Induction Furnaces
- • Optical Emission Spectrometer (27 elements)
- • 5-ton EOT Crane & Material Handling
- • Heat Treatment Furnaces & Machining Tools
Manufacturing Facilities
We possess state-of-the-art manufacturing units across India, covering the complete process of producing Steel Castings & Alloy Cast Iron. Our facilities include Foundry, Machine Shop and Inspection. With a strong network of over 100 specialized vendors, we ensure precision and quality. Our fully equipped machine shop is designed to develop components with exceptional dimensional accuracy and consistency.
Melting
Our melting unit is equipped with a 350kv Inductotherm induction furnace with 2.0MT & 0.5MT crucibles. The facility also includes multiple crucibles, digital immersion pyrometers, lip pouring ladles of various capacities, and preheating systems for maximum efficiency.
- Maximum casting weight up to 2500 kg
- 3.0MT, 2.0MT, 1.25MT, 0.75MT, and 1.0MT lip pouring ladles
- Ladle preheater with digital control
Moulding
Our moulding section utilizes the CO₂ Sodium Silicate process for high-quality steel castings. With modern sand mixers, mould boxes of various sizes, and automated mould handling systems, we ensure consistency and durability in production.
- 400kg & 150kg sand mixers
- Continuous sand mixers (30kg/min)
- 3-part core shooter & VME sand plant
Heat Treatment
Our division features bogie hearth electrical furnaces with digital recorders and quenching tanks (5.0MT & 2.0MT) to ensure precision, durability, and uniform hardness in every casting.
- Advanced furnace with temperature recorders
- Quenching tanks (5.0MT & 2.0MT)
- Superior durability & quality standards
Fettling
Our fettling unit is equipped with automated grinders and finishing tools, delivering smooth surfaces and consistent quality in every product.
- High-capacity grinders & chippers
- Automated fettling systems
- Shot blasting & shakeout machines
Machine Shop
Our machine shop integrates CNC systems with conventional setups for high precision, efficiency, and consistent production output.
- CNC milling & 3 CNC lathes
- Radial drilling – 2 nos & heavy-duty lathes – 14 nos
- 8 drilling machines & 2 milling units
Production Facility
Equipped with DG sets and welding systems for uninterrupted operations, ensuring power backup and reliable performance at all times.
- DG sets: 85kVA, 125kVA & 75kVA
- ESAB welding rectifiers: 450kVA & 750kVA
- 8 welding machines & fitting tools
