Ni Hard Castings
At Bhanu Special Castings Pvt. Ltd., a leading metal casting company in Vijayawada, we specialize in Ni-hard steel manufacturing to produce high-quality Ni-hard castings designed for the most demanding industrial environments. Our Ni-hard casting services ensure exceptional hardness, wear resistance, and performance.
Ni-hard castings are renowned for their extreme abrasion resistance and toughness, making them ideal for applications subjected to severe wear, such as crusher liners , grinding mill parts, and mining and cement equipment components . Our advanced processes and stringent quality control deliver castings that meet and exceed industry standards.
Products
We offer a wide range of high-performance Ni-hard castings built for extreme wear resistance and durability:
- Crusher Liners and Mantle Plates
- Grinding Mill Parts
- Pump Components
- Mining Equipment Components
- Cement Mill Parts
- Ni-hard Castings
Applications
Our Ni-hard castings are used across various industries, including:
- Mining and Mineral Processing
- Cement Production
- Power Generation
- Dredging Equipment
- Crusher and Grinding Machinery
- Industrial Pumps and Valves
Ni-hard castings are a family of white cast irons alloyed with nickel and chromium, designed for exceptional hardness, abrasion resistance, and toughness. These properties make them ideal for severe wear applications in mining, cement, power generation, and other heavy-duty industries.
Customization and Quality Assurance
We provide tailored Ni-hard casting services to meet your specific needs, including custom shapes, sizes, and specialized alloy compositions. Our team in Vijayawada works closely with clients to produce industrial castings that match operational requirements and performance expectations.
Each casting undergoes comprehensive testing, including hardness, abrasion resistance, and impact performance checks, ensuring adherence to international standards. Our advanced facilities in Vijayawada guarantee consistent quality and timely Ni-hard manufacturing.
Grades and Applications of Ni-hard Castings
Our Ni-hard castings are manufactured in multiple grades to suit demanding industrial applications. Common grades include EN 1.4526 (Ni-hard 1), EN 1.4534 (Ni-hard 2), EN 1.4542 (Ni-hard 4), EN 1.4418 (Ni-hard 5) , and EN 1.4678 (Ni-hard 6), all designed for exceptional hardness, toughness, and abrasion resistance.
Due to their extreme wear resistance, Ni-hard castings are widely used in industries where high abrasion and impact are encountered. Key application areas include:
- Mining & Mineral Processing: Heat-resistant components for furnaces, kilns, and smelting operations.
- Cement Production: High-strength castings for rotary kilns, clinker coolers, and dust collectors.
- Power Generation: Boiler tube shields, turbine components, and heat exchangers.
- Dredging Equipment: Durable wear plates, suction pipes, and drag heads for long service life.
- Industrial Pumps: Custom-cast impellers, shafts, and casings for extreme working conditions.
- Crusher Wear Parts: Breaker plates, hammer tips, and side liners for high impact resistance.
- Grinding Equipment: Precision-cast rollers, mill rings, and classifier parts for improved efficiency.
- Heavy-duty Valves & Components: Gate valves, seat rings, and stems designed for corrosive environments.
Product Gallery
